Local and global principal component analysis for process monitoring

In this paper, a novel data projection method, local and global principal component analysis (LGPCA) is proposed for process monitoring. LGPCA is a linear dimensionality reduction technique through preserving both of local and global information in the observation data. Beside preservation of the global variance information of Euclidean space that principal component analysis (PCA) does, LGPCA is characterized by capturing a good linear embedding that preserves local structure to find meaningful low-dimensional information hidden in the high-dimensional process data. LGPCA-based T-2 (D) and squared prediction error (Q) statistic control charts are developed for on-line process monitoring. The validity and effectiveness of LGPCA-based monitoring method are illustrated through simulation processes and Tennessee Eastman process (TEP). The experimental results demonstrate that the proposed method effectively captures meaningful information hidden in the observations and shows superior process monitoring performance compared to those regular monitoring methods. (C) 2012 Elsevier Ltd. All rights reserved.