Ultrathin polydimethylsiloxane-coated carbonyl iron particles and their magnetorheological characteristics

An ultrathin polydimethylsiloxane (PDMS) layer with a mean thickness of 1 nm was coated on soft magnetic carbonyl iron (CI) particles by using a simple thermal evaporation process, and then their physical characteristics were examined using scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), thermal gravimetry analysis (TGA), and vibrating sample magnetometry (VSM). Magnetorheological (MR) fluid was prepared by using PDMS-coated CI powder, and its rheological behavior was investigated under different external magnetic field strengths using a rotational rheometer. The CI particles coated by a thin PDMS layer showed higher oxidation temperature than pristine CI particles and MR fluid consisting of PDMS-coated CI particles demonstrated better dispersion stability in a nonmagnetic carrier fluid.