An upper-bound analysis for frictionless TCAP process

Tubular channel angular pressing (TCAP) process was proposed recently as a novel severe plastic deformation technique for producing ultrafine grain and nanostructured tubular components. In this paper, an upper-bound approach was used to analyze the TCAP process. Deformation of the material during TCAP process is analyzed using upper-bound analysis to determine maximum required load. The effects of TCAP parameters such as channel and curvature angles, deformation ratio (R (1)/R (2)) and tube material on the process pressure were investigated. The results showed that an increase in the second channel angle and decrease in the ratio R (1)/R (2) lead to lower process loads. In the first and third curvature angles ranging from 25 to 65A degrees, the required load remains almost constant. The apparent punch load decrease when hardening exponent n is increased. To verify the theoretical results, the finite element (FE) modeling was employed. Good agreement was observed between the predicted pressure from upper-bound analysis and FE results.