Calibrating of a Simulation Model to Predict the Flexural Capacity of Pre-Stressed Concrete Beams

Simulation models based on finite elements are currently indispensable tools for predicting the structural behavior of both reinforced and pre-stressed concrete elements. This work develops a simulation model of structural linear elements of pre-stressed concrete, using the finite element method (FEM). The main aim was to calibrate the model to predict the flexural capacity of structural elements, and so be able to undertake a double optimization through the design and the resistant behavior of the elements. Different flexural experiments were conducted in laboratory conditions on real concrete elements of different types (pre-stressed joist and tubular pre-stressed joist). In parallel, the same structural elements were analyzed by MEF simulation to calibrate the model to the real experiments. FEM analysis was performed using the ATENA software developed by Cervenka Consulting (Czech Republic), especially recommended for the analysis of structural concrete elements using non-linear methods. The model was calibrated using the results obtained in real load test experiments obtained in a loading frame of 500 kN capacity. The calibration analysis shows a good fit of the results to the actual test experiments, obtaining average errors of 6% in the analysis-experiment comparison. The results of the simulation suggest that to obtain the optimum strength levels for the different typologies analyzed, it is essential to control the pre-stressing losses in the manufacturing process of the joist. The flexural capacity of all elements can be increased by around 20-30% when the real pre-stressing losses are fitted to the theoretical ones estimated.