Quasistatic deflection analysis of slender ball-end milling cutter

被引：2
|
作者：
Wang, Renwei [1 ,2 ]
Zhang, Song [1 ,2 ]
Ullah, Irfan [1 ,2 ]
Wiercigroch, Marian [3 ]
机构：
[1] Shandong Univ, Sch Mech Engn, Key Lab High Efficiency & Clean Mech Manufacture, MOE, Jinan 250061, Peoples R China
[2] Shandong Univ, Key Natl Demonstrat Ctr Expt Mech Engn Educ, Jinan 250061, Peoples R China
[3] Univ Aberdeen, Ctr Appl Dynam Res, Sch Engn, Aberdeen AB24 3UE, Scotland
来源：
INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES | 2024年 / 264卷
基金：
中国国家自然科学基金;
关键词：
Slender ball-end milling cutter; Quasistatic deflection; Flexible cutting force; Force-deflection interactions; Machining error; CUTTING FORCE COEFFICIENTS; TOOL ORIENTATION OPTIMIZATION; SCULPTURED SURFACE; DIMENSIONAL ERROR; GEOMETRY ANALYSIS; PATH GENERATION; CHIP GEOMETRY; PART I; PREDICTION; MODEL;
D O I：
10.1016/j.ijmecsci.2023.108807
中图分类号：
TH [机械、仪表工业];
学科分类号：
0802 ;
摘要：
In this study, a quasistatic force-deflection interaction model considering cutting and elastic force was proposed to analyze and compensate for the quasistatic deflection of slender ball-end milling cutter. The theoretical waveforms and peaks of cutting force considering the force-deflection interactions were consistent with the experimental results. The deflection of slender ball-end milling cutter significantly reduces the cutting force, and the Pearson's correlation coefficient between the difference in the peak cutting force and maximum deflection in radial is larger than that of in feed directions. An analysis of the machining error of a cylindrical surface revealed that the deflection of slender ball-end milling cutter had a considerable effect on the machining error, and the compensation of slender cutter deflection effectively reduced the amplitude and fluctuation of the machining error. This work can provide a useful guidance for machining error control in the ball-end milling process of mold surfaces with deep cavities.
引用
收藏
页数：21
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