A strategy to promote formability, production efficiency and mechanical properties of Al-Mg-Si alloy

To enhance the formability, production efficiency and mechanical properties of Al-Mg-Si alloy, the 6063 Al alloy was extruded from as-cast, furnace-cooling and air-cooling homogenized billets and followed by online quenching, respectively. The effects of initial billet states, extrusion parameters and online quenching process on the formability, microstructure and mechanical properties of the profile were investigated. It was found that the second phases in as-cast and furnace-cooling homogenized billets not only brought no brittle crack during extrusion, but also refined the grain size. The online quenching of the 6063 Al alloy profiles with complex sections prevented the abnormal grain growth occurring in offline solid solution treatment, so as to improve production efficiency. The strengths of the profiles extruded from as-cast and air-cooling homogenized billets were equivalent. Therefore, most of 6063 Al alloy profiles could be directly extruded from as-cast billet without homogenization treatment, which improved the production efficiency. The furnace-cooling homogenized billet had the lowest flow stress, indicating lower break-through force to activate extrusion. The strength of the profile extruded from furnace-cooling homogenized billet was higher than that of air-cooling homogenized billet. Therefore, the furnace-cooling homogenized billet was recommended for the profile with complex section or higher performance requirement. & COPY; 2023 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).