Efficient Approaches for Layout Problems of Large Chemical Plants Based on MILP Model

This paper presents two novel solution approaches for addressing large-scale multi-floor process plant layout problems. Based on the mixed integer linear programming (MILP) model, the first solution approach employs a multi-directional search strategy while the second improves solution efficiency by reducing model size through an iterative framework. Both approaches determine the spatial arrangement of the plant equipment considering equipment-floor allocation, non-overlapping constraints, tall equipment penetrating multiple floors, etc. The computational results indicate that the proposed approaches achieved potential cost savings for four illustrative examples when compared to the previous studies. Finally, engineering experience constraints were included to represent a more complex industrial situation, and their applicability was tested with the last example.