Challenges and Considerations When Using Hydraulic Modal Shaking in Large-Scale Modal Testing

As test articles become dimensionally larger, more complex, and massive in weight, combined with the need to excite them to higher than traditional levels in order to identify their nonlinear characteristics, modal shakers that can generate significantly higher force levels, have longer stroke lengths, and possess higher velocity limits are required. While large-scale modal tests may be performed with electrodynamic modal shakers, hydraulic modal shakers become attractive since they can generate higher force levels at lower unit cost with a smaller spatial footprint. While test engineers familiar with electrodynamic modal shakers are familiar with the challenges of displacement and velocity limits and the relatively mild shaker nonlinear distortion due to amplifier gains and shaker flexure structural geometric nonlinearities, they probably are not as familiar with the unique set of challenges hydraulic modal shakers present. These unique challenges include significant nonlinear distortion in the shaker force, issues with the setup of the hydraulic power supply and the associated hydraulic hosing, velocity limits as they relate to potentially damaging the hydraulic actuator piston, and safety issues with operating high-pressure hydraulic systems. This chapter addresses these unique challenges to help the test engineer to better utilize hydraulic modal shakers on large-scale modal tests.