Impact of silica pore structure on the performance of metallocene catalysts in ethylene gas-phase polymerization

Several commercial silicas were used to support metallocene active centres, and the resulting precatalysts were used to study the impact of the pore size and pore size distribution of the support on the polymerization kinetics and resulting polymer properties. Pore volume distribution played a major role in the fragmentation of silica-supported catalysts, where mesoporous silicas with a narrow distribution in the region obtained higher activities and faster fragmentation than silicas with a broad pore volume distribution. Therefore, it is shown that care must be taken when using standard information on particle porosity, as this quantity can be misleading. It appears that the minimum pore size, particularly on the particle surface, can be a very important parameter even if it does not impact the estimate of the porosity.