Fabric dyeing wastewater treatment and salt recovery using a pilot scale system consisted of graphite electrodes based on electrooxidation and nanofiltration

In this study, color removal, suspended solids removal, and salt recovery were investigated from different fabric dyeing wastewaters using a pilot scale treatment system. A pilot scale system was installed in the wastewater outlet area of five different textile companies. Experiments were planned for pollutant removal and salt recovery from wastewater. First, the wastewater was treated by electrooxidation (EO) using graphite electrodes. After a reaction time of 1 h, the wastewater was passed throughout the granular activated carbon (AC) coloumn. The pre-treated wastewater was passed through the membrane (NF) system to recover the salt in the wastewater. Finally, the recovered salt water was used for fabric dyeing. In the pilot scale treatment system (EO + AC + NF), 100% of suspended solids (SS) and an average of 99.37% of color were removed from fabric dyeing wastewaters. At the same time, a high amount of salt water was recovered and reused. Optimum conditions were determined as 4 V current, 1000 A power, wastewater's own pH values and 60 min of reaction time. The energy and operating cost for treatment of 1 m3 of wastewater were determined as 40.0 kWh/m3 and 2.2 US$/m3, respectively. In addition to the prevention of environmental pollution by the treatment of wastewater using the pilot-scale treatment system, the reuse of the recovered water will contribute to the protection of our valuable water resources. In addition, using the NF membrane process after the EO system, it will be possible to recover salt from wastewater with high salt content such as textile wastewater.