Progress and Opportunities for Machine Learning in Materials and Processes of Additive Manufacturing

In recent years, there has been widespread adoption of machine learning (ML) technologies to unravel intricate relationships among diverse parameters in various additive manufacturing (AM) techniques. These ML models excel at recognizing complex patterns from extensive, well-curated datasets, thereby unveiling latent knowledge crucial for informed decision-making during the AM process. The collaborative synergy between ML and AM holds the potential to revolutionize the design and production of AM-printed parts. This review delves into the challenges and opportunities emerging at the intersection of these two dynamic fields. It provides a comprehensive analysis of the publication landscape for ML-related research in the field of AM, explores common ML applications in AM research (such as quality control, process optimization, design optimization, microstructure analysis, and material formulation), and concludes by presenting an outlook that underscores the utilization of advanced ML models, the development of emerging sensors, and ML applications in emerging AM-related fields. Notably, ML has garnered increased attention in AM due to its superior performance across various AM-related applications. It is envisioned that the integration of ML into AM processes will significantly enhance 3D printing capabilities across diverse AM-related research areas. This overview explores the integration of ML into AM processes. It categorizes ML into supervised, unsupervised, semi-supervised, and reinforcement learning, highlighting the emerging transformer model. The figure details diverse AM techniques, emphasizing ML's potential benefits in aerospace, defense, electronics, and food printing. The integration of ML with advanced manufacturing methods demonstrates broad-reaching impacts and practical applications across various sectors. image