Role of promoter on the catalytic activity of novel hollow bimetallic Ni-Co/Al2O3 catalyst in the dry reforming of methane process: Optimization using response surface methodology

In this research, the effect of promoter addition and its type on the catalytic performance and morphology properties of bimetallic Ni-Co catalysts on the novel hollow Al2O3 support was investigated in the dry reforming of methane (DRM) process. The response surface method (RSM) based on the optimal custom model was employed for maximizing CH4 and CO2 conversions, as well as H-2 and CO yield. Four independent variables including Co to Ni mass ratio (0, 0.5, 1), DRM temperature (600, 650, 700 degree celsius), CH4/CO2 molar ratio (1, 1.5, 2), and catalyst type (without promoter, with Mg or Y promoter) were selected for this purpose. Among three suggested optimized catalysts by the design expert, the yttrium-promoted one with 1 Co/Ni mass ratio (1Ni-Co-Y/Al) depicted the highest CH4 conversion of 86.50 %, CO2 conversion of 92.00 %, H-2 yield of 85.11 %, and CO yield of 93.54 % at lower temperature of 679 degree celsius and equal CH4/CO2 mole ratio of 1. The structural characterizations confirmed that the high activity of 1Ni-Co-Y/Al could be due to the better dispersed active sites and higher surface area of this catalyst compared with un-promoted and Mg-promoted samples. The time-on-stream performance of optimized catalysts at their optimized conditions was also compared experimentally, results of which showed more stability and activity of the Y-promoted sample during 12 h DRM reaction. The TGA, EDX, XRD, FESEM, and N-2 physisorption techniques demonstrated the lower structural change and deposited carbon on the 1Ni-Co-Y/Al surface after reaction, which may be because of higher oxygen storage capacity (OSC) of this catalyst.