Effect of high aspect ratio additives on microstructural and mass transport properties of the microporous layer in a proton exchange membrane fuel cell

Tuning up transport properties of the microporous layer is an effective way to enhance mass transport in a proton exchange membrane fuel cell. The incorporation of non-spherical conductive additives in the conventional microporous layer can modify its pore structure. In this study, 5, 20, and 50 wt.% of two high aspect ratio additives, multiwall carbon nanotube and graphene nanoplatelet, are mixed with the acetylene -black carbon to systematically study their impact on ink and the final diffusion media properties. Using a bottom-up approach, the rheological properties of the ink are correlated to the mass transport resistance in the diffusion media. The ink with additives exhibits rheological properties of a less compact microstructure with large agglomerates. Whereas, a more compact agglomerated network is observed from the ink with pure acetylene black carbon nanoparticles. Graphene nanoplatelet has a dominating effect on the surface quality of the microporous layers due to its two-dimensional structure. The test results show that the microstructure formed by the synergy of acetylene black and additives can enhance ohmic and mass transport performance. 20 wt.% of the additive loading is found to be optimal and multiwall carbon nanotube shows the best fuel cell performance.