Effect of silanization of poly (urea-formaldehyde) microcapsules on the flexural strength and self-healing efficiency of an experimental self-healing dental resin composite (An in-vitro study)

Objectives: This study investigated the impact of using gamma-methacryloxypropyl trimethoxy silane (MPS) for surface silanization of poly (urea-formaldehyde) (PUF) microcapsules which enclose a healing liquid of "triethylene glycol dimethacrylate (TEGDMA) and N,N dihydroxyethyl-p-toluidine (DHEPT)" on some mechanical properties of an experimental dental composite as well as its self-healing efficiency. Methods: Synthesis of PUF microcapsules was done via in situ polymerization, followed by silanization with MPS silane. Silanized and non-silanized microcapsules were incorporated into a composite containing 30% polymer matrix and 70% fillers at different weight percentages (0%, 5%, 7.5% and 10%). The composite strength and elastic modulus were evaluated by Flexural testing. Fracture toughness KIc and self-healing efficiency were assessed by utilizing the "single edge notched beam" method. Results: Flexural strength of all groups containing silanized microcapsules was non-significantly different from control group without microcapsules. However, in contrast to control group, all groups containing non-silanized microcapsules displayed considerably decreased flexural strength. Adding silanized and non-silanized microcapsules didn't show a significant change in the KIc-virgin. The silanized microcapsules' groups achieved a selfhealing efficiency of about 49-77% recovery in KIc-virgin compared to 38-69% for their non-silanized counterparts. Significance: In order to increase the interfacial adhesion with the polymer matrix, improve the mechanical properties, and increase the efficiency of self-healing of dental resin composite, PUF microcapsules were silanized for the first time in the dental field using MPS silane. This innovative silanized microcapsule-containing selfhealing composite may hold promise for repairing the damage caused by restorative cracks and extending their service life.