Influence of Mg/Si ratio on the microstructure and formability of 6061 cast-rolled sheets

Three kinds of 6061 aluminum alloy cast-rolled plates with Mg/Si mass ratios of 1.23, 1.45, and 1.7 are prepared using NF6-300 vertical twin-roll casting and rolling mill. Metallurgical microscope (OM), x-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectrometer (EDS), room temperature tensile test, and other analysis methods studied the influence law and mechanism of Mg/Si ratio on the microstructure and texture of 6061 cast-rolled sheet. The best Mg/Si ratio cast-rolled sheet is then analyzed for formability. Research indicates that with increasing Mg/Si ratio, the grain size shows first decreasing and then increasing trend. Morphology of precipitated phases at the edge and the central of the sheet are different, however, the texture type has no obvious change, and a strong {112} 110 texture and weaker rotating cube {001} 110 texture is always observed. When the Mg/Si ratio is 1.45, the average grain size is the smallest, the edge size is 39.78 mu m, the central size is 31.31 mu m, and the precipitated phase is evenly distributed at the edge and central of the cast-rolled sheet. In addition, the elongation reaches 8.9%, the n-value is 0.072, and the r-value is 1.161 when the cast-rolled sheet reaches 90 degrees along the cast-rolled direction under T6 state heat treatment.