Effect of Ageing of Rolling Oil on the Performance of Cold-Rolled Steel

Interaction between the cold rolling oil and substrate at the roll bite has always intrigued the tribologists. In plant conditions, it has been observed that occurrences of surface defects on cold-rolled FHCR coils increase with the ageing of cold rolling emulsion. In this study, the rolling oil was aged at different lab conditions to replicate 6 and 11 months of rolling oil ageing from a particular cold rolling mill. The studies indicated an increase in acid number of the oil. Tribological studies indicated an increase in CoF along with an increase in wear phenomenon on the substrate. The removability of the surface oil becomes difficult with ageing which could lead to potential surface oil residues remaining on the strip after degreasing, resulting in surface defects and dirty coils after annealing. Deterioration in anti-stain property is also observed as ageing progresses. The deterioration in performance is mainly governed by the depletion in additives and generation of free fatty acids within the rolling oil bath. Proper maintenance of the bath ensures lesser defect formation.