Investigations on the Diesel Spray Characteristic and Tip Penetration Model of Multi-Hole Injector with Micro-Hole under Ultra-High Injection Pressure

Increasing the injection pressure has a significant impact on atomization and combustion characteristics. Spray tip penetration serves as a vital parameter for fuel injection control and engine structure design. However, a reliable spray tip penetration model for ultra-high-pressure injection is currently lacking. To address this gap, this study establishes a theoretical 0-dimensional model for spray tip penetration under ultra-high pressure (300 MPa) conditions. The model is based on the conservation of momentum and phenomenological models. The new model divides spray tip penetration into two stages: Pre-breakup and post-breakup, with fuel injection rate and spray cone angle used as model inputs. To validate the model, high-speed camera observations and constant-volume chamber experiments are conducted to investigate the spray characteristics. The results indicate that the new spray tip penetration model demonstrates improved predictive accuracy across all experimental conditions.