Flexible heat integration system in first-/second-generation ethanol production via screening pinch-based method and multiperiod model

In sugarcane biorefineries, energy integration plays a fundamental role regarding by-product destination and final sales profitability. In biorefineries, the by-product of the sugar/ethanol production process - sugarcane bagasse - can be burned in boilers to produce steam to supply the thermal demands of the plant. Normally, the quantity of bagasse from the plant exceeds the quantity necessary for supplying the energy requirements of the plant. This surplus can be used for either (i) additional electricity production and selling to the grid or (ii) second -generation (2G) ethanol production. To maximize profit, the plant should be flexible to produce either electricity or 2G ethanol according to the current market prices of these products. In this work, an approach is presented for designing a flexible heat exchanger network (HEN) based on a multiperiod synthesis. It involves assessing probabilities of occurrence for different bagasse use scenarios. These values are obtained from a pinch-based approach for screening optimal heat integration in a range of ethanol/electricity prices. A multiperiod HEN synthesis problem is then solved with variable flow rates. Results show that maximum bagasse diverted to 2G ethanol production is increased from 66% to 77% with the new HEN compared to the original design considered.