Synthesis and properties of alkali-activated iron ore tailings blended with metakaolin

In this study, synthesis, microstructural characteristics, mechanical properties, and environmental compatibility of alkali-activated binders derived from iron ore tailings (IOT)-with partial replacement with metakaolin (MK)-were investigated. The binders were produced with a NaOH solution, IOT, and MK. A thermal cure at 100 degrees C was used and the MK was applied as a partial replacement of IOT in three proportions (10, 20, and 30 wt%). The IOT-based specimens presented an average of 98.0 and 18.0 MPa at 7 days age of curing for compressive and flexural strength, respectively. The mechanical properties of the alkali-activated binders with MK decreased as the substitution ratio increased. By the microstructural analysis, it was found a zeolite-type phase in alkali-activated IOT, while in the binders blended with MK, three new mineral phases were identified. Furthermore, Fourier transform infrared, quantitative X-ray diffraction, and environmental analysis suggest that the Fe species present in IOT acted in the alkali-activation reaction.