Ti-6Al-4V powder reuse in laser powder bed fusion (L-PBF): The effect on porosity, microstructure, and mechanical behavior

被引:23
|
作者
Soltani-Tehrani, Arash [1 ,2 ]
Isaac, John P. [2 ]
Tippur, Hareesh, V [1 ,2 ]
Silva, Daniel F. [1 ,3 ]
Shao, Shuai [1 ,2 ]
Shamsaei, Nima [1 ,2 ]
机构
[1] Auburn Univ, Natl Ctr Addit Mfg Excellence NCAME, Auburn, AL 36849 USA
[2] Auburn Univ, Dept Mech Engn, Auburn, AL 36849 USA
[3] Auburn Univ, Dept Ind & Syst Engn, Auburn, AL 36849 USA
基金
美国国家科学基金会;
关键词
Laser powder bed fusion (L-PBF; LB-PBF); Additive manufacturing (AM); Fatigue; Fracture; Part location; PARTS; QUALITY;
D O I
10.1016/j.ijfatigue.2022.107343
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
This work investigated the effects of powder reuse, and location dependency on the mechanical properties of plasma atomized Ti-6Al-4V Grade 5 parts manufactured via laser powder bed fusion (L-PBF). Reusing the powder enhanced powder flowability and packing state while increasing the oxygen. Fatigue performance improved with limited reuse for the specimens upstream of the shield gas and decreased at downstream locations due to large critical defects. Powder reuse increased tensile strength and the critical energy release rate under high strain-rate loading. The specimens in downstream locations suffered more from spattering, resulting in lower fatigue performance and tensile ductility.
引用
收藏
页数:16
相关论文
共 50 条
  • [1] The influence of oxygen on the chemical composition and mechanical properties of Ti-6Al-4V during laser powder bed fusion (L-PBF)
    Dietrich, Kai
    Diller, Johannes
    Dubiez-Le Goff, Sophie
    Bauer, Dominik
    Foret, Pierre
    Witt, Gerd
    [J]. ADDITIVE MANUFACTURING, 2020, 32
  • [2] Melt Pool Analysis and Mesoscale Simulation of Laser Powder Bed Fusion Process (L-PBF) with Ti-6Al-4V Powder Particles
    Santosh K. Rauniyar
    Kevin Chou
    [J]. JOM, 2019, 71 : 938 - 945
  • [3] Melt Pool Analysis and Mesoscale Simulation of Laser Powder Bed Fusion Process (L-PBF) with Ti-6Al-4V Powder Particles
    Rauniyar, Santosh K.
    Chou, Kevin
    [J]. JOM, 2019, 71 (03) : 938 - 945
  • [4] Geometry Effect on Microstructure and Mechanical Properties in Laser Powder Bed Fusion of Ti-6Al-4V
    Munk, Juri
    Breitbarth, Eric
    Siemer, Tobias
    Pirch, Norbert
    Haefner, Constantin
    [J]. METALS, 2022, 12 (03)
  • [5] In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4V
    Huber, Florian
    Papke, Thomas
    Scheitler, Christian
    Hanrieder, Lukas
    Merklein, Marion
    Schmidt, Michael
    [J]. METALS, 2018, 8 (12):
  • [6] Comparison of Phase Characteristics and Residual Stresses in Ti-6Al-4V Alloy Manufactured by Laser Powder Bed Fusion (L-PBF) and Electron Beam Powder Bed Fusion (EB-PBF) Techniques
    Takase, Aya
    Ishimoto, Takuya
    Morita, Naotaka
    Ikeo, Naoko
    Nakano, Takayoshi
    [J]. CRYSTALS, 2021, 11 (07)
  • [7] Ti-6Al-4V powder characteristics in laser powder bed fusion: The effect on tensile and fatigue behavior
    Soltani-Tehrani, Arash
    Habibnejad-Korayem, Mahdi
    Shao, Shuai
    Haghshenas, Meysam
    Shamsaei, Nima
    [J]. ADDITIVE MANUFACTURING, 2022, 51
  • [8] Laser powder bed fusion (L-PBF) of Ti-6Al-4V/Ti-6Al-2Sn-4Zr-2Mo and Ti-6Al-4V/γ-TiAl bimetals: Processability, interface and mechanical properties
    Fan, Haiyang
    Wang, Chengcheng
    Tian, Yujia
    Zhou, Kun
    Yang, Shoufeng
    [J]. MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2023, 871
  • [9] Fatigue behaviour of laser powder bed fusion (L-PBF) Ti-6Al-4V, Al-Si-Mg and stainless steels: a brief overview
    Afroz, L.
    Das, R.
    Qian, M.
    Easton, M.
    Brandt, M.
    [J]. INTERNATIONAL JOURNAL OF FRACTURE, 2022, 235 (01) : 3 - 46
  • [10] Influence of electrochemically charged hydrogen on mechanical properties of Ti-6Al-4V alloy additively manufactured by laser powder-bed fusion (L-PBF) process
    Wu, Wangping
    He, Guang
    Huang, Jiaqi
    Zhang, Ao
    Liu, Xiliang
    Ouyang, Zhong
    Sun, Zilong
    Guan, Li
    Chu, Song
    Li, Peng
    Jiang, Peng
    Zhang, Yi
    [J]. MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2023, 866