CH4/air combustion in a microscale recirculating heat exchanger: Sizing design using the heat transfer approach

Microcombustors are microscale combustion devices that can be used to power microelectromechanical systems. Many combustor configurations are reported in the literature and, among them, combustion in a microscale recirculating heat exchanger is a feasible option. In this work, a simple, double-channel, recirculating heat exchanger is considered. The novelty of the present work lies in the heat transfer analysis approach to design a microcombustor. A combustor is designed using thermal resistance networks for a premixed fuel containing a methane-air mixture in stoichiometric ratio. The length of the combustor is designed based on the position of the combustion flame. Computational fluid dynamics is utilized to validate the theoretical results. The analysis is carried out for adiabatic and nonadiabatic conditions. The combustor lengths for adiabatic and nonadiabatic (ceramic) combustors vary from 39 to 242 mm and 49 to 276 mm, respectively, for variations in the mass flow rate of the premixed gases from 6 to 10 mg/s. A minimum limiting flow rate of 6 mg/s was identified. The average error in the maximum combustion gas temperatures between the theoretical and CFD results obtained in this work is 4.2%. The theoretical approach presented can be suitably applied to more complex geometries involving multichannels and variations in geometrical properties.