Remote wireless monitoring of localized corrosion using compact solitary waves

This article presents a method to monitor corrosion remotely, based on highly nonlinear solitary waves, which are compact and nondispersive. In the study presented in this article, two types of solitary wave transducers were used to monitor accelerated localized corrosion on a steel plate. The first type consists of a chain of spherical particles surmounted by a commercial solenoid wired to, and controlled by, a data acquisition system used to lift and release the first particle of the chain and induce the mechanical impacts and stress waves in the chain. The chain included a piezoelectric wafer disk, also wired to the same data acquisition system, to sense, digitize, and store the propagating waves for post-processing. The second type of transducer was identical to the first one but the data acquisition system was replaced by a wireless node that communicated with a mobile device using a Bluetooth connection. Eight transducers were used to monitor the plate for over a week to detect the onset and progression of localized corrosion. Corrosion detection was performed by extracting a few features from the time waveforms and feeding these features to an outlier analysis algorithm based on the Mahalanobis distance. The results of the experiment showed the effectiveness of the proposed monitoring approach at detecting defects close to the transducers and confirm previous numerical predictions by the authors. The experiments also provided evidence that the performance of the wireless transducers is nearly identical to the performance of their wired counterparts, paving the way to a new paradigm for the structural health monitoring of remote structural components in harsh environments.