Co-hydrothermal carbonization of polyvinyl chloride and pyrolysis carbon black for the preparation of clean solid fuels

Large quantities of polyvinyl chloride (PVC) and waste tires generated daily have the disadvantage of high content of harmful elements. They cannot be directly applied to blast furnace ironmaking. In this study, Cl in PVC and Zn in pyrolysis products of waste tires (pyrolysis carbon black, CB) were effectively removed by co-hydrothermal carbonization (co-HTC). The results indicated the dechlorination and dezincification efficiencies of co-HTC were improved by 2.78 % and 64.69 %, respectively, compared to HTC. Compositional analysis shows that the ash content of co-HTC is reduced by at least 7.67 % compared to conventional HTC. The hydrochar produced by co-HTC has an higher heating value (HHV) ranging from 30.67 to 34.13 MJ/kg. Results of physical and chemical characteristics analysis showed increasing the proportion of CB can reduce the C-H and -CHCl-functional groups and improve the carbon orderliness of the hydrochar. Combustion characteristics and kinetic analyses show that the combustibility of hydrochar increases with an increase in the proportion of PVC added to the co-HTC. The thermal stability and activation energy of the hydrochar increase with the addition of CB. Overall, this study has removed major harmful elements from PVC and CB through co-HTC, converting both into high-quality solid fuels that can be utilised in blast furnace ironmaking.