Enhancing flow uniformity and reducing turbulent kinetic energy in refrigerator freezers through magnetic resonance velocimetry-based structural modifications

High energy efficiency and low operational noise are increasingly demanded in premium household appliances. Magnetic resonance velocimetry (MRV) has recently emerged as a versatile flow visualization technology, particularly suited for the efficient design of such appliances. This study conducted a comprehensive analysis of a 3/5 scale freezer model, incorporating the cooling system, compartment, and cabinets, all fabricated using stereolithography three-dimensional (3D) printing. By focusing on flow characteristics, 3D mean velocity and turbulent kinetic energy (TKE) fields were measured, identifying regions of non-uniform flow and elevated TKE. To address these issues, structural modifications were introduced in an improved model. These modifications included refining the central structure of the fan chamber, altering inlet geometries, and adding a fillet at the inlet edge. The results were significant: a more uniform flow distribution was achieved, with a 15 percentage-point increase in the effective flow rate through the evaporator's finned area, a reduction in secondary flow energy in the fan chamber, and a substantial decrease in TKE. Consequently, the improved model demonstrated enhanced energy efficiency and quieter operation. These findings highlight the potential of MRV as an effective tool for analyzing complex flow systems in appliance design.