Research on the porous Ca/P bioactive ceramic coating prepared by laser cladding: The effect of polymethyl methacrylate pore-forming agent addition amount on coating formation

被引:0
|
作者
Liu, Defu [1 ,2 ]
Zhang, Linhu [1 ]
Deng, Zixin [3 ]
Xin, Siwei [1 ]
Su, Yigui [1 ]
Chen, Tao [4 ,5 ]
机构
[1] Cent South Univ, Coll Mech & Elect Engn, Changsha 410083, Peoples R China
[2] State Key Lab Precis Mfg Extreme Serv Performance, Changsha 410083, Peoples R China
[3] Natl Univ Def Technol, Coll Intelligent Sci, Changsha 430074, Peoples R China
[4] Changzhou Univ, Sch Mech Engn & Rail Transit, Changzhou 213164, Peoples R China
[5] Chinese Acad Sci, Lanzhou Inst Chem Phys, State Key Lab Solid Lubricat, Lanzhou 730000, Peoples R China
来源
基金
中国国家自然科学基金; 中国博士后科学基金;
关键词
Ca/P bioactive ceramic coating; Laser cladding; Interconnected porous coating; Polymethyl methacrylate; POLY(METHYL METHACRYLATE); TITANIUM; BONE; BIOCOMPATIBILITY; MICROSTRUCTURE; SCAFFOLDS; POROSITY; ALLOYS;
D O I
10.1016/j.surfcoat.2025.131913
中图分类号
TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
Porous bioactive ceramic coatings play a significant role in promoting rapid osseointegration between titanium alloy artificial joint stems and host bone. However, fabricating such coatings remains challenging. In this work, the porous bioactive ceramic coating with a three-layered structure was prepared on medical-grade pure titanium via laser cladding. The coating structure consisted of a porous bioactive layer, a transition layer, and a Ti- locking layer in a top-to-bottom sequence. Hydroxyapatite (HA) served as the primary material for preparing the porous bioactive layer, while polymethyl methacrylate (PMMA) was incorporated as a pore-forming agent to create an interconnected porous structure within the coating. The study thoroughly investigated the effect of PMMA addition amount on the phase composition and bioactive substance content, as well as the internal pore diameter, morphology, and porosity within the bioactive layer. The formation mechanisms of the porous structure within the porous bioactive layer were further elucidated. The results showed that when PMMA addition amount was 15 wt%, the porous bioactive layer had a uniform distribution of micropores, forming a well-interconnected porous structure, and the coating formation quality was excellent. This research has important implications for achieving rapid osseointegration between artificial joint stems and host bones.
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页数:17
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