A New Continuous Strength Method for Prediction of Strain-Hardening Performance of High-Strength Aluminum Alloy Cylindrical Columns

This paper aims to develop a new continuous strength method (CSM) to more accurately predict the strain-hardening characteristics of high-strength aluminum alloy circular hollow sections (CHSs) under axial compression. A total of 11 stub column specimens made of 7A04-T6 and 6061-T6 aluminum alloys underwent testing. Additionally, 16 sets of experiment data were gathered from open sources, encompassing various aluminum alloy types such as 6082-T6, 6061-T6, and 6063-T5. Validated by experimental result, the finite element (FE) model was applied in a series of comprehensive parameter studies, supplementing the limited test result of high-strength aluminum alloy stub columns. Based on the experiment and FE results, this paper proposes a new CSM relation to determine the cross-sectional resistance of high-strength non-slender CHS aluminum alloys under compression. The cross-sectional resistance obtained from tests are compared with predicted strengths determined using the European code, as well as the solution of the CSM proposed in a previous study and in this paper. The comparison illustrates that the strength predictions in the European code and the previous study are conservative. Compared with the European code and the previous study, the strength prediction formula proposed in this paper improves accuracy by 11% and 5%, respectively, while reducing scatter by 8.4% and 2%, respectively. © 2024 by the authors.