Exploring mechanisms of asymmetric droplet impact dynamics on roughness gradient surface

Droplet impact on surfaces with varying roughness and wettability is a common phenomenon in both natural and industrial environments. While previous studies have primarily examined asymmetric droplet rebound driven by impact velocity or Weber number, the influence of surface structure and associated impact mode transitions has received less attention. In this study, molecular dynamics simulations and detailed analyses are employed to investigate the mechanisms governing droplet rebound on nanopillar arrays with gradient distributions. Results reveal that nanopillar height significantly influences rebound direction, with two distinct directional transitions occurring as the height increases. Additionally, the effects of surface structure and Weber number on impact patterns, rebound velocity, and contact time are systematically evaluated, with contact angle calculations shedding light on the underlying force mechanisms. A phase diagram is developed to illustrate the relationship between rebound direction, Weber number, and nanopillar height. The study further extends the analysis to substrates with bidirectional gradient distributions, demonstrating consistency with single-directional gradient results and validating the broader applicability of the findings. This research provides critical insights into droplet dynamics on roughness gradient surfaces, emphasizing the role of nanopillar height and impact mode in controlling droplet behavior and highlighting potential applications in the design of structured array surfaces. © 2024 Author(s).