Ceramic composites fabricated by selective laser sintering

Selective laser sintering (SLS) uses a computer controlled laser beam to create objects directly from the CAD data without part-specific tooling. In this paper, the effect of material and processing parameters on the microstructure and mechanical properties of an alumina/aluminum phosphate composite fabricated by SLS is described. The precursor material is a blend of alumina and ammonium phosphate powder. This paper deals primarily with the effect of alumina particle size and material composition on the strength of the composite. A constitutive equation is also proposed to relate the mechanical properties of the composite to its microstructural characteristics.