Synthesis and properties of an easy-processable bismaleimide thermoset resin

Reaction of methylenedianiline and maleic anhydride in acetone, followed by cyclodehydration in the presence of acetic anhydride and 4,1-diazabicyclo [2.2.2] octane as a catalyst, affords a mixture of compounds, Desbimid, with maleimide, isomaleimide, and acetamide groups. Dissolution of this mixture in styrene and 2-hydroxyethyl methacrylate results in clear liquid resins. The viscosity of the formulated resins ranges from 100-1700 mPas at 25°C depending on the concentration of Desbimid. These systems can be processed and cured at ambient temperatures until demoulding and postcured at temperatures up to 200 or 250°. The flexural modulus, flexural strength, and elongation at break of a number of cured formulations are found between 3500-3800 N/mm2, 90-115 N/mm2, and 2.7-3.5%, respectively.