Laser-Sintered Silver Metallization for Silicon Heterojunction Photovoltaic Cells

Herein, a novel metallization technique is reported for crystalline silicon heterojunction (SHJ) solar cells in which silver (Ag) fingers are printed on the SHJ substrates by dispensing Ag nanoparticle-based inks through a needle and then sintered with a continuous-wave carbon dioxide (CO2) laser. The impact of the Ag ink viscosity on the line quality and the line resistance is investigated on three Ag inks with different viscosities. Increasing ink viscosity yields higher Ag contact heights, larger aspect ratios, and lower line resistance values. The Ag line height increases from less than a micrometer to approximate to 18.62 +/- 3.48 mu m with the increasing viscosity. Photoluminescence imaging shows that the low-resistance Ag metal contacts obtained do not result in any passivation damage of the SHJ substrate. This is because the wavelength of light emitted from the CO2 laser (i.e., 10.6 mu m) leads to optical absorption in the Ag, but this light is effectively transparent to the transparent conductive oxide film, amorphous silicon films, and crystalline silicon substrate. Bulk resistivity values as low as 6.5 mu Omega cm are obtained for the laser-sintered Ag contact and printed using the Ag ink with the highest viscosity in this work. A novel metallization technique is reported for crystalline silicon heterojunction (SHJ) solar cells in which silver (Ag) fingers are printed by dispensing Ag nanoparticle-based inks through a needle and then sintered with a carbon dioxide laser. Bulk resistivity values as low as 6.5 mu Omega cm are obtained for the laser-sintered Ag contacts without any damage to the underlying layers.image (c) 2024 WILEY-VCH GmbH