Parametric study of local laser heat treatment technology on multi forming of advanced-high strength steel (AHSS) part with complex shape

The effectiveness of local laser heat treatment technology to enhance the in situ formability of steels and aluminum alloys has already been widely acknowledged for the one-step forming of components with simple shape geometries. The present study demonstrates that this technology is also able to significantly improve the formability of a complex shaped multi-forming industrial part. An industrial grade advanced-high strength Dual-Phase DP1000 steel is used to analyze the multi-forming of a complex part to determine the most appropriate local laser heat treatment parameters and optimize in situ softening by correlating yield strength, ultimate tensile strength, elongation at fracture, strain hardening exponent and instantaneous strain hardening with local temperature dynamics during the laser treatment. Additionally, numerical simulation analysis using Autoform software is carried out to validate the selected heat affected zone and the in situ softening, ensuring that they are appropriate for improving the formability of the industrial part. These findings are then expanded to study the experimental forming of five in situ laser heat treated models, followed by comparative analysis with a benchmark. This study provides an insight and fundamental guidelines to perform in situ laser heat treatment on complex industrial parts leading to the production of the industrial multi-formed component with optimized formability. © 2023 The Authors