Test and analysis of vibration characteristics of transplanting machine based on time frequency and power spectral density

被引:0
|
作者
Geng L. [1 ]
Li K. [1 ]
Pang J. [1 ]
Jin X. [1 ]
Ji J. [1 ]
机构
[1] College of Agricultural Equipment Engineering, Henan University of Science and Technology, Luoyang
关键词
Agricultural machinery; Hammering method; Natural frequency; Power spectral density; Time-frequency analysis; Transplanter; Vibration;
D O I
10.11975/j.issn.1002-6819.2021.11.003
中图分类号
学科分类号
摘要
A large-amplitude vibration commonly occurs in most agricultural machinery at present in China. The resulting high failure rate and low reliability have posed great damage to the structural safety and driver comfort of the machine. Many efforts have been made on the vibration modes and testing in agricultural harvesting machines. But only a few focused on the vibration of planters, especially a high-speed transplanting machine. Most previous tests show that the variable speed rotation or swing of the mechanism can significantly cause the impact vibration and inertia force of components, particularly with the increase of picking speed. As such, there is a huge decline in the success rate of picking seedlings, while leading to a high missing rate of seedlings, due mainly to the operational instability and high errors. However, no good solutions were reported to deal with that so far. In this study, taking a top clamp-type pneumatic transplanter (2ZZT-2) of vegetable as the research object, the vibration characteristics of a transplanter was investigated using the time-frequency analysis. A dynamic signal instrument (DH5902) and 3-way acceleration sensor (356A16 type) were first used for the data acquisition. A time-frequency analysis was performed on the MATLAB software, where the power spectral density was adopted to analyze the vibration data. The distribution characteristics of signal energy were obtained on the time- and frequency-axis. Secondly, the local resonance was also verified for the test components. The hammering and multi-point excitation were utilized to determine the response of hammering excitation and vibration data in the measuring points of components. Correspondingly, a specific relationship was obtained between the frequency of each measuring point and the first five natural frequencies. The experimental results showed that the main sources of vibration in the transplanter were derived from the swing of the mechanical arm and the transverse movement of the seedling plate. The secondary sources of vibration were the opening and closing of the seedling picking manipulator, and the stretching of the top seedling mechanism in the whole machine. The energy intensity of vibration was distributed mainly at the low frequency (0-10 Hz) during the transplanting operation. The amplitude was 5.43 m/s2, when the seedling manipulator swung, and 1.71 m/s2 when the whole machine working, indicating the amplitude decreased by 68.51% than before. In addition, the vibration frequency (6.10 Hz) caused by the swinging of the seedling taking manipulator was close to the fifth natural frequency (6.25 Hz) at the measuring point, when the transplanter was working normally, indicating the resonance occurred. The finding can provide a sound reference to improve the vibration performance for the high reliability of a transplanter. © 2021, Editorial Department of the Transactions of the Chinese Society of Agricultural Engineering. All right reserved.
引用
收藏
页码:23 / 30
页数:7
相关论文
共 34 条
  • [1] Wang Fen'e, Cao Xinhui, Guo Weijun, Et al., Research on vibration strength and frequency structure of main driver seat of the wheat combine, Transactions of the Chinese Society for Agricultural Machinery, 38, 4, pp. 62-65, (2007)
  • [2] Morvan O, Emmanuel F., Model correlation and identification of experimental reduced models in vibroacoustical modal analysis, Journal of Sound and Vibration, 342, pp. 200-217, (2015)
  • [3] Ren Zunsong, Liu Zhiming, Vibration and frequency domain characteristics of high speed emu, Journal of Mechanical Engineering, 49, 16, pp. 1-7, (2013)
  • [4] Takashi F, Eiji I, Muneshi M, Et al., Collision vibration characteristics with interspace in knife driving system of combine harvester, Engineering in Agriculture, Environment and Food, 5, 3, pp. 115-120, (2012)
  • [5] Tewari V K, Dewangan K N., Effect of vibration isolators in reduction of work stress during field operation of hand tractor, Biosystems Engineering, 103, 2, pp. 146-158, (2009)
  • [6] Yao Yanchun, Zhao Xueyan, Du Yuefeng, Et al., Operating modal analysis and test of harvester induced by mass-varying process, Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 34, 9, pp. 83-94, (2018)
  • [7] Gao Zhipeng, Xu Lizhang, Li Yaoming, Et al., Vibration measure and analysis of crawler-type rice and wheat combine harvester in field harvesting condition, Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 33, 20, pp. 48-55, (2017)
  • [8] Xu Lizhang, Li Yaoming, Sun Pengpeng, Et al., Vibration measurement and analysis of tracked-whole feeding rice combine harvester, Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 30, 8, pp. 49-55, (2014)
  • [9] Zhang Libin, Jiang Fan, Wang Yangyu, Et al., Measurement and analysis of vibration of small agricultural machinery based on LMS Test. Lab, Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 24, 5, pp. 100-104, (2008)
  • [10] Zhu Sihong, Ma Jiafu, Yuan Jiaqi, Et al., Vibration characteristics of tractor in condition of paddy operation, Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 32, 11, pp. 31-38, (2016)