A fault diagnosis method for harmonic reducers under different operating conditions based on information fusion subdomain adaptation

被引:0
|
作者
Kang S. [1 ]
Zhang W. [1 ]
Wang Y. [1 ]
Liu L. [2 ,3 ]
Sun Y. [1 ]
机构
[1] Heilongjiang Province Key Laboratory of Pattern Recognition and Information Perception, Harbin University of Science and Technology, Harbin
[2] School of Electronics and Information Engineering, Harbin Institute of Technology, Harbin
[3] Zhengzhou Research Institute, Harbin Institute of Technology, Zhengzhou
关键词
different working conditions; domain adaptation; fault diagnosis; harmonic reducer; information fusion;
D O I
10.19650/j.cnki.cjsi.J2312259
中图分类号
学科分类号
摘要
In response to the significant variations in data distribution of industrial robot harmonic reducers under different operating conditions, the partial absence of data labels for certain conditions, and the incomplete information obtained from a single sensor, which together result in low diagnostic accuracy, a fault diagnosis method is proposed based on information fusion and subdomain adaptation for different operating conditions of harmonic reducers. Time-frequency graphs are constructed using wavelet transform on one-dimensional vibration data from source and target domains. Time-frequency information from multiple sensors is integrated using a wavelet transform-based image fusion method, and the fused image is created. To fully exploit the multi-representational features of the fused samples, an improved residual network with a multi-representation feature extraction structure is proposed. Simultaneously, in an unsupervised scenario, the multi-representation features of the fused samples from the source and target domains are subjected to subdomain adaptation, for reducing the distribution differences between subdomains of both domains. Transfer the knowledge from the label-rich source domain to the label-deficient target domain, and ultimately fault diagnosis of harmonic reducers can be achieved under different operating conditions. By establishing an experimental platform for the industrial robot harmonic reducers and conducting actual measurements, the proposed method can achieve an average accuracy of 98.8% for all transfer tasks, and effectively enable fault diagnosis of harmonic reducers under different operating conditions in an unsupervised scenario. © 2024 Science Press. All rights reserved.
引用
收藏
页码:60 / 71
页数:11
相关论文
共 27 条
  • [1] CHEN ZH F, ZHOU K, QIN F F, Et al., Inverse kinematics solution of manipulator based on improved quantum particle swarm optimization, China Mechanical Engineering, 35, 2, pp. 293-304, (2024)
  • [2] LIU L, ZHI Z, YANG Y, Et al., Harmonic reducer fault detection with acoustic emission, IEEE Transactions on Instrumentation Measurement, 72, (2023)
  • [3] ZHI Z, LIU L, LIU D T, Et al., Fault detection of the harmonic reducer based on CNN-LSTM with a novel denoising algorithm, IEEE Sensors Journal, 22, 3, pp. 2572-2581, (2021)
  • [4] XIA B, WANG K, XU A, Et al., Intelligent fault diagnosis for bearings of industrial robot joints under varying working conditions based on deep adversarial domain adaptation, IEEE Transactions on Instrumentation and Measurement, 71, pp. 1-13, (2022)
  • [5] WANG J, WAN Z, DONG Z, Et al., Research on performance test system of space harmonic reducer in high vacuum and low temperature environment, Machines, 9, 1, (2020)
  • [6] KANG SH Q, YANG J W, WANG Y J, Et al., Fault diagnosis method of rolling bearings under different working conditions based on federated multi-representation domain adaptation, Chinese Journal of Scientific Instrument, 44, 6, pp. 165-176, (2023)
  • [7] CHEN R X, ZHANG Y, YANG L X, Et al., Health condition assessment of harmonic reducer based on integer-period data and convolutional neural network, Chinese Journal of Scientific Instrument, 41, 2, pp. 245-252, (2020)
  • [8] CHEN R X, ZHANG Y, HU X L, Et al., Health state recognition of harmonic reducer based on depth feature learning of voltage signal, Chinese Journal of Scientific Instrument, 42, 7, pp. 234-241, (2021)
  • [9] ZHOU X, ZHOU H C, HE Y M, Et al., Harmonic reducer in-situ fault diagnosis for industrial robots based on deep learning, Science China Technological Sciences, 65, 9, pp. 2116-2126, (2022)
  • [10] HE Y, CHEN J, ZHOU X, Et al., In-situ fault diagnosis for the harmonic reducer of industrial robots via multiscale mixed convolutional neural networks, Journal of Manufacturing Systems, 66, pp. 233-247, (2023)