The influence of longitudinal duct profiling on unsteady gas dynamics and the heat transfer of pulsating gas flows in the outlet system of reciprocating-engine

Heat machines based on reciprocating-engines remain in demand in various fields of engineering and technology. Therefore, further research is needed to improve the efficiency, reliability, and environmental friendliness of engines. The thermomechanical improvement of non-stationary processes in outlet systems is an appropriate way to improve engine performance. The purpose of this research is to obtain and analyse the gas-dynamic and heat transfer characteristics of pulsating gas flows in an outlet system with ducts of various designs, using a laboratory model to simulate the outlet process in an engine. Thermal anemometry is used to receive data on the instant velocity values and local heat transfer coefficient of unsteady flows in ducts. The article examines two designs of outlet ducts, namely cylindrical (basic) and conical (with a taper of 0.0225) ducts. Spectral analysis of velocity, pressure and heat transfer coefficient pulsations, assessment of turbulence intensity, and calculation of flow characteristics of pulsating flows were performed to obtain detailed information on gas dynamics in the outlet system. The use of a conical duct (in comparison with a cylindrical one) leads to a slight increase in the turbulence intensity by up to 12 %, a decrease in the heat transfer coefficient by 15–20 %, and a change in volumetric gas flow within ± 7.5 %. Thus, the use of a conical duct will lead to the stabilisation of the flow in the outlet system, improved cleaning of the cylinder from outlet gases, a reduction in thermal stress, and a slight growth in the specific power of engines. © 2024 Elsevier Ltd