Geometric modeling and strength analysis of gear with s-shaped tooth profile and small number of teeth

被引:3
|
作者
Sun Q. [1 ]
Sun Y. [1 ,2 ]
机构
[1] Key Laboratory of Mechanism and Equipment Design of Ministry of Education, Tianjin University, Tianjin
[2] Engineering Research Center of Light-Duty Power Machine of Ministry of Education, Tianjin University, Tianjin
来源
Sun, Yuehai (yuehaisun@tju.edu.cn) | 1600年 / Tianjin University卷 / 49期
关键词
Gear; Gear with small number of teeth; Involute; S-shaped tooth profile;
D O I
10.11784/tdxbz201512003
中图分类号
学科分类号
摘要
The large contact stress of involute gear pair with small number of teeth causes a low load-carrying capacity and failure in wide application. To solve this problem, an S-shaped tooth profile was proposed that could achieve concave-convex profile meshing based on sinusoidal rack tool. A curvilinear equation of sinusoidal rack tool was introduced, a mathematical model of S-shaped tooth profile was deduced, and a geometry model of S-shaped tooth profile with small number of teeth was established. Then, the calculation method of induced normal curvature of S-shaped tooth profile was analyzed, simulation analysis on the contact stress of gear pair was conducted by FEM, and finally a comparative analysis on S-shaped tooth profile gear and involute gear with small number of teeth was made. The results show that the S-shaped tooth profile gear pair with mutual conjugate meshing shares the same equation, and one common rack tool or hob can be used to machine them, improving greatly the load-carrying capacity of the gear pair with small number of teeth. © 2016, Editorial Board of Journal of Tianjin University(Science and Technology). All right reserved.
引用
收藏
页码:702 / 708
页数:6
相关论文
共 12 条
  • [1] Akira I., Hidehiro Y., Iwao N., Design and manufacturing processes and load carrying capacity of cylindrical gear pairs with 2 to 4 pinion teeth for high gear ratios(1st report, design and manufacture and surface durability of gears with 2 to 3 pinion teeth), Bulletin of JSME, 24, 198, pp. 2210-2217, (1981)
  • [2] Akira I., Hidehiro Y., Iwao N., Design and manufacturing processes and load carrying capacity of cylindrical gear pairs with 2 to 4 pinion teeth for high gear ratios(2nd report, bending and twisting deflections of pinion and surface durability of gears with 2 to 4 pinion teeth), Bulletin of JSME, 26, 212, pp. 291-298, (1983)
  • [3] Sun Y., Liu Y., Duan L., Et al., Modification of involute gear pair with fewer teeth based on equal bending strength, Journal of Tianjin University: Science of Technology, 47, 11, pp. 1001-1007, (2014)
  • [4] Kotonori F., Cycloidal Gear with Small Number of Teeth
  • [5] Zhao H., Wu Q., Huang K., Status and problem research on gear study, Journal of Mechanical Engineering, 49, 19, pp. 11-20, (2013)
  • [6] Sun Y., Sun Q., A Kind of New Type Profile of the Gear
  • [7] Sun Y., Sun Q., A New Type of Gear Cutting Tools
  • [8] Wu X., Principle of Gear Meshing, (2009)
  • [9] Gear Manual, (2000)
  • [10] Feng W., Zhou X., Yan X., Et al., The entity modeling of contact problem and its simulation realization by finite element method, Journal of Wuhan University of Technology, 26, 6, pp. 52-55, (2004)