Simulation on Grind-hardening Layers Based on Piecewise Variable Grinding Forces

被引:0
|
作者
Huang X. [1 ]
Li T. [1 ]
Ren Y. [1 ]
Wu W. [1 ]
He Z. [1 ]
机构
[1] College of Mechanical and Vehicle Engineering, Hunan University, Changsha
关键词
Distribution of hardened layer; Grind-hardening; Grinding force; Piecewise variable force simulation;
D O I
10.3969/j.issn.1004-132X.2017.21.010
中图分类号
学科分类号
摘要
The actual grinding time and the variation of grinding forces during the grinding processes were analyzed. A grinding temperature simulation was put forward to predict the distribution of grind-hardening layer depths based on piecewise variable forces. Firstly, the grinding forces were discretized, and the corresponding heat flow density was calculated. Then, according to the actual contact length between the grinding wheel and the workpiece, the heat flow density was loaded onto the grinding surface, and the temperature field of the workpiece was simulated and analyzed. So the distribution of the grind-hardening layer was obtained. Finally, the comparison and analysis were carried out by the experiments and the traditional simulation method. The results show that the simulation may be more accurate to simulate the distribution of the grind-hardening layers along the grinding directions. © 2017, China Mechanical Engineering Magazine Office. All right reserved.
引用
收藏
页码:2572 / 2576
页数:4
相关论文
共 12 条
  • [1] Brinksmeier E., Brockhoff T., Utilization of Grinding Heat as a New Heat Treatment Process, CIRP Annals-Manufacturing Technology, 45, 1, pp. 283-286, (1996)
  • [2] Pan Z.F., Wang G.C., Hua C.L., Et al., Research and Development of LM Neural Network Prediction System for Grind-hardening, Key Engineering Materials, 416, pp. 248-252, (2009)
  • [3] Chryssolouris G., Tsirbas K., Salonitis K., An Analytical, Numerical, and Experimental Approach to Grind Hardening, Journal of Manufacturing Processes, 7, 1, pp. 1-9, (2005)
  • [4] Salonitis K., Chryssolouris G., Cooling in Grind-hardening Operations, The International Journal of Advanced Manufacturing Technology, 33, 3, pp. 285-297, (2007)
  • [5] Salonitis K., Chondros T., Chryssolouris G., Grinding Wheel Effect in the Grind-hardening Process, The International Journal of Advanced Manufacturing Technology, 38, 1-2, pp. 48-58, (2008)
  • [6] Zhang J., Ge P., Jen T.C., Et al., Experimental and Numerical Studies of AISI1020 Steel in Grind-hardening, International Journal of Heat and Mass Transfer, 52, 3, pp. 787-795, (2009)
  • [7] Zhang L., Xu X.H., Yang C.F., Analysis of Grinding Parameters on Hardness Layer Depth, Applied Mechanics and Materials, 37-38, 3, pp. 213-220, (2010)
  • [8] Li S.S., Xiao B., Qin S.X., Et al., Investigation on Simulation for Grind-hardening Temperature Field of Non-quenched and Tempered Steel, Key Engineering Materials, 375-376, pp. 520-524, (2008)
  • [9] He S., Wang Y., Geng Z., Et al., Simulation Study on Consistency of Surface Hardening Layer of 40Cr Material for Dry Grinding, Precise Manufacturing & Automation, 2, pp. 7-10, (2016)
  • [10] Guo Y., Xiu S., Liu M., Et al., Uniformity Mechanism Investigation of Hardness Penetration Depth during Grind-hardening Process, The International Journal of Advanced Manufacturing Technology, pp. 1-10, (2016)