Influence of stirring head structure on the defect formation mechanism in friction stir welding

被引:0
|
作者
Yang Z. [1 ]
Li W. [1 ]
Zhang Y. [1 ]
Li Z. [1 ]
Li W. [1 ]
机构
[1] School of Mechanical and Electronic Control Engineering, Beijing Jiaotong University, Beijing
关键词
Friction stir welding; Heat input; Material flow; Plane stirring head; Welding defect;
D O I
10.16511/j.cnki.qhdxxb.2021.22.039
中图分类号
学科分类号
摘要
The friction stir welding stirring head structure and welding process parameters lead to different welding heat inputs and material flow behaviors that result in different types of weld defects. This study simulated friction stir welding of A7N01 material using the Deform software. The model was verified by comparing with measured temperatures and observed defects in welding tests. The model was then used to investigate the influence of three kinds of stirring heads on the weld defect formation. The material particle tangential filling speeds varied with depth for different stiring heads. The circular stirring head mostly created tunnel-type and furrow-type defects, while the plane stirring heads mostly caused half-tunnel-and-half-furrow-type defects. Different process parameters for the same stirring head resulted in different types of defects in the advancing side of the weld. A two-dimensional process parameter selection window was then developed to select conditions that would prevent typical welding defects for each stirring head. The process parameter range is wider for the plane stirring head than for the circular stirring head for friction stir welding. © 2022, Tsinghua University Press. All right reserved.
引用
收藏
页码:374 / 384
页数:10
相关论文
共 24 条
  • [1] KIM Y G, FUJII H, TSUMURA T, Et al., Three defect types in friction stir welding of aluminum die casting alloy, Materials Science and Engineering: A, 415, 1-2, pp. 250-254, (2006)
  • [2] ARBEGAST W J., A flow-partitioned deformation zone model for defect formation during friction stir welding, Scripta Materialia, 58, 5, pp. 372-376, (2008)
  • [3] AL-BADOUR F, MERAH N, SHUAIB A, Et al., Coupled Eulerian Lagrangian finite element modeling of friction stir welding processes, Journal of Materials Processing Technology, 213, 8, pp. 1433-1439, (2013)
  • [4] DEHGHANI M, AMADEH A, MOUSAVI S A A A., Investigations on the effects of friction stir welding parameters on intermetallic and defect formation in joining aluminum alloy to mild steel, Materials & Design, 49, pp. 433-441, (2013)
  • [5] CHEN H B, YAN K, LIN T, Et al., The investigation of typical welding defects for 5456 aluminum alloy friction stir welds, Materials Science and Engineering: A, 433, 1-2, pp. 64-69, (2006)
  • [6] BHATTACHARYAT K, DAS H, JANA S S, Et al., Numerical and experimental investigation of thermal history, material flow and mechanical properties of friction stir welded aluminium alloy to DHP copper dissimilar joint, The International Journal of Advanced Manufacturing Technology, 88, 1-4, pp. 847-861, (2017)
  • [7] AKBARI M, ASADI P, BEHNAGH R A., Modeling of material flow in dissimilar friction stir lap welding of aluminum and brass using coupled Eulerian and Lagrangian method, The International Journal of Advanced Manufacturing Technology, 113, 3-4, pp. 721-734, (2021)
  • [8] LI J Z, ZHAO H X, LUAN G H., 3D numerical simulation of physical fields of friction stir welding for aluminum alloy, Transactions of the China Welding Institution, 37, 5, pp. 15-18, (2016)
  • [9] MAHTO R P, KUMAR R, PAL S K., Characterizations of weld defects, intermetallic compounds and mechanical properties of friction stir lap welded dissimilar alloys, Materials Characterization, 160, (2020)
  • [10] NI Y, FU L, SHEN Z, Et al., Role of tool design on thermal cycling and mechanical properties of a high-speed micro friction stir welded 7075-T6 aluminum alloy, Journal of Manufacturing Processes, 48, pp. 145-153, (2019)