Synergistic effects of waste coral powder and metakaolin in cement pastes: Hydration, pore structure, rheology, and strength

Coral reefs are abundant in waste coral powder, and how to utilize coral powder efficiently to construct far-sea projects has become a major focus of research and engineering field, which is conducive to the development of green economy. However, existing research lacks a comprehensive and systematic investigation of the cement-coral powder-metakaolin ternary system. In this study, the hydration and rheological behavior, micromechanical and mechanical properties, and pore structure evolution of the ternary system are systematically investigated to uncover the synergistic mechanism between metakaolin and coral powder. The results indicated that, based on hydration, rheology, and mechanical properties, the recommended proportions of cement, coral powder, and metakaolin are 75 %, 10 %, and 15 %, respectively. The combination of coral powder and metakaolin effectively promotes hydration. Furthermore, it accelerates the aluminate reaction, resulting in a stronger aluminate exothermic peak immediately. In addition, metakaolin reacts with coral powder to form carboaluminate, activating the activity of the coral powder, which in turn improves the mechanical properties and pore structure of the ternary system. Moreover, metakaolin undergoes a pozzolanic reaction with calcium hydroxide, which contributes to optimizing the pore structure of the ternary system and enhancing its mechanical properties. Additionally, coral powder promotes the conversion of monosulfate to carboaluminate while inhibiting the transformation of ettringite into monosulfate. The Herschel-Bulkley model accurately simulates the dynamic rheological behavior of the ternary system. This study is highly significant and practically valuable for transforming waste coral powder into a supplementary cementitious material for the construction of the far-sea projects, providing a scientific basis for future related studies. © 2024 Elsevier Ltd