Virtual manufacturing in Industry 4.0: A review

Virtual manufacturing is one of the key components of Industry 4.0, the fourth industrial revolution, in improving manufacturing processes. Virtual manufacturing enables manufacturers to optimize their production processes using real-time data from sensors and other connected devices in Industry 4.0. Web-based virtual manufacturing platforms are a critical component of Industry 4.0, enabling manufacturers to design, test, and optimize their processes collaboratively and efficiently. In Industry 4.0, radio frequency identification (RFID) technology is used to provide real-time visibility and control of the supply chain as well as to enable the automation of various manufacturing processes. Big data analytics can be used in conjunction with virtual manufacturing to provide valuable insights and optimize production processes in Industry 4.0. Artificial intelligence (AI) and virtual manufacturing have the potential to enhance the effectiveness, consistency, and adaptability of manufacturing processes, resulting in faster production cycles, better-quality products, and lower prices. Recent developments in the application of virtual manufacturing systems to digital manufacturing platforms from different perspectives, such as the Internet of things, big data analytics, additive manufacturing, autonomous robots, cybersecurity, and RFID technology in Industry 4.0, are discussed in this study to analyze and develop the part manufacturing process in Industry 4.0. The limitations and advantages of virtual manufacturing systems in Industry 4.0 are discussed, and future research projects are also proposed. Thus, productivity in the part manufacturing process can be enhanced by reviewing and analyzing the applications of virtual manufacturing in Industry 4.0. © 2023 Xi'an Jiaotong University