Effect of local erosion on flow field and separation performance of α-type cyclone separator

被引:0
|
作者
Fan J. [1 ]
He H. [1 ]
Zhang P. [1 ]
Chen G. [2 ,3 ]
机构
[1] College of Electromechanical Engineering, Qingdao University of Science & Technology, Shandong, Qingdao
[2] College of Chemical Engineering, Qingdao University of Science & Technology, Shandong, Qingdao
[3] Key Laboratory of Multiphase Flow Reaction and Separation Engineering of Shandong Province, Shandong, Qingdao
关键词
attrition; numerical simulation; two-phase flow; α-type cyclone separator;
D O I
10.16085/j.issn.1000-6613.2021-2031
中图分类号
学科分类号
摘要
Flow field and erosion characteristics of α-type cyclone separator were numerically simulated by Reynolds stress model (RSM), particle discrete phase model (DPM) and E/CRC erosion equation based on Eulerian-Lagrangian approach. Effect of local erosion on flow field and separation performance of the equipment was studied by analyzing the distribution rule of velocity vector, tangential velocity and particle trajectory. The results showed that the erosion in the wall opposite to the α-type cyclone separator inlet was the most serious, and the maximum erosion rate was about 1.4×10-5kg/(m2·s). The change of wall geometry caused by erosion led to deflection of airflow direction, which was not conducive to the stability of the main stream and the separation of solid particles. With the intensification of local erosion, the short-circuit flow at the inlet of the vortex finder increased sharply, resulting in a decrease in fluid flow in the area below the inlet of the vortex finder and a decrease in the tangential velocity of the outer vortex. The escape phenomenon of fine particles was more obvious, and the movement trajectory of coarse particles tended to coincide, and it was easier to form a high-concentration ash ring to aggravate the erosion of the wall. Compared with the condition without erosion, when the local erosion thickness was 50mm, the particle separation efficiency of 3μm particles decreased from 74.38% to 54.97%, the cut off diameter increased from 0.73μm to 2.36μm, and the pressure drop of the equipment decreased by about 15.41%. The research results provide a theoretical guidance for industrial application of cyclone separators. © 2022 Chemical Industry Press. All rights reserved.
引用
收藏
页码:4025 / 4034
页数:9
相关论文
共 40 条
  • [1] FU Pengbo, HUANG Yuan, WANG Jiangang, Et al., Process intensification technology for hydrocyclone separation, Chemical Industry and Engineering Progress, 39, 12, pp. 4766-4778, (2020)
  • [2] JIANG Minghu, LU Mengmei, XU Baorui, Et al., Recent progress of cyclone wear research, Chemical Industry and Engineering Progress, 35, pp. 41-45, (2016)
  • [3] FULCHINI F, GHADIRI M, BORISSOVA A, Et al., Development of a methodology for predicting particle attrition in a cyclone by CFD-DEM, Powder Technology, 357, pp. 21-32, (2019)
  • [4] TOFIGHIAN H, AMANI E, SAFFAR-AVVAL M., A large eddy simulation study of cyclones: The effect of sub-models on efficiency and erosion prediction, Powder Technology, 360, pp. 1237-1252, (2020)
  • [5] JIN Youhai, YU Changlu, ZHAO Xinxue, Numerical study on wall erosion of the annular space in cyclone separators, Journal of Chemical Engineering of Chinese Universities, 26, 2, pp. 196-202, (2012)
  • [6] WANG Jiangyun, FENG Liuhai, ZHANG Guo, Et al., Erosion characteristic in a single inlet cyclone separator with double passage, Acta Petrolei Sinica(Petroleum Processing Section), 32, 2, pp. 289-296, (2016)
  • [7] LI Qin, ZOU Kang, LIU Haidong, Et al., Effect of inlet aspect ratio on the wall erosion in the cyclone separator, Fluid Machinery, 45, pp. 52-57, (2017)
  • [8] YUAN Huixin, YIN Weiwei, HUANG Jin, Et al., Numerical simulation of the wall attrition in solid-liquid hydrocyclones, Chemical Industry and Engineering Progress, 34, 3, pp. 664-670, (2015)
  • [9] YUAN Huixin, LYU Lang, YIN Weiwei, Et al., Numerical simulation of the wall attrition in solid-liquid separation cyclone with different inlet forms, Chemical Industry and Engineering Progress, 34, 10, pp. 3583-3588, (2015)
  • [10] ZHAO Xinxue, JIN Youhai, Effect of dust discharge diameter on wall erosion in cyclone separator, Journal of Mechanical Engineering, 48, 6, pp. 142-148, (2012)