Temperature-Dependent Mechanical Behaviors and Deformation Mechanisms in a Si-Added Medium-Entropy Superalloy with L12 Precipitation

A novel Ni-Co-Cr-based medium-entropy superalloy with a high Si content (7.5 at%) strengthened by an L1(2) phase was developed. The pure L1(2) phase, characterized by an average size of 50 nm and a volume fraction of 46%, was precipitated within the FCC matrix. This alloy exhibits excellent mechanical properties over a wide range of temperatures from 77 K to 1073 K. A yield strength of 1005 MPa, an ultimate tensile strength of 1620 MPa, and a tensile elongation of 36% were achieved at 77 K, with a maximum value of 4.8 GPa at the second stage of the work-hardening rate. The alloy maintains a basically consistent yield strength of approximately 800 MPa from 298 K to 973 K, showcasing significant strain-hardening capabilities, with values of 2.5 GPa, 3.7 GPa, and 4.8 GPa at 873 K, 298 K, and 77 K, respectively. Microscopic analysis revealed that at room and cryogenic temperatures, multilayer stacking faults (SFs), SF bands, and SF networks, rather than twins, effectively stored a large number of dislocations and impeded dislocation movement, thereby enhancing the work-hardening ability of the alloy. Furthermore, at 773 K, the primary deformation mechanism involved high-density dislocation walls (HDDWs) consisting of dislocation tangles and SF lines. As the temperature rose to 973 K, the work-hardening process was influenced by the APB shearing mechanism (in the form of dislocation pairs), SF lines, and microtwins generated through atomic rearrangement. This study not only provides valuable insights for the development of new oxidation-resistant superalloys but also enhances our understanding of high-temperature deformation mechanisms.