Development of a CFD-DEM Model for a 1 MWth Chemical Looping Gasification Pilot Plant Using Biogenic Residues as Feedstock

Chemical looping gasification (CLG) is a novel dual fluidized bed gasification process that enables the conversion of solid feedstocks to a nitrogen-free syngas through in situ air separation, avoiding a costly air separation unit. While there have been recent advances in experimental studies, modeling of CLG is almost exclusively restricted to lab-scale units or 1D models. In this study, a 3D CFD-DEM model of a 1 MWth fuel reactor for the conversion of solid biomass was developed. Due to the high computational demand of the DEM method, a coarse-grained approach was used in combination with a simplified reaction network. The hydrodynamics were modeled with an EMMS drag model. Simulations were conducted for two woody biomasses and wheat straw based on experimental data of a 1 MWth CLG reactor. The model was able to predict the pressure profile over the reactor accurately, with a mean error below 10%. Carbon conversion and oxygen carrier oxidation were in good agreement with the experimental data with mean deviations below 5%, while reasonable values below 8 mol % mean error were achieved for the gas composition. Discrepancies in the gas composition as well as temperature profile indicate that further work is needed in the pyrolysis step of the model.