Comparative investigation on heat transfer augmentation in a liquid cooling plate for rectangular Li-ion battery thermal management

This work conducted a numerical study with experimental validation to improve the performance of a rectangular multi-channel cooling plate utilised for cooling lithium batteries. Seven different designs on a cold plate for laminar flow conditions were evaluated using numerical modelling simulations in the 3D ANSYS program. Three cooling plate designs were proposed with channel arrangements: arc, convergent-divergent and different channel widths (narrow central channels and wide peripheral channels). The other four proposed cooling plate designs included representations of variable-sized pin fins with different shapes: oval, drop, rhombus and trapezoidal within different channel widths. Real experiments were conducted on a manufactured conventional cooling plate to verify the results of the numerical simulation. Results indicated that all proposed designs improved the heat transfer of the cooling plate. The percentage of enhancement in Nusselt number due to the presence of rhombus-shaped pin fins inside different channel widths is approximately 95.5 %, which is about three times the enhancement in pin fins that used only smooth different channel widths, which is approximately 33.5 %. Amongst the studied designs, incorporating different channel widths with the addition of rhombus-shaped pin fins exhibited the largest heat dissipation capacity and the best thermal-hydraulic performance. The highest temperature uniformity enhancement ratio and performance evaluation parameter for this case reached about 71.96 % and 1.68, respectively.