Strain measurement of CFRP-Steel bonded joints using distributed optical fibre sensors

Externally bonded carbon fibre reinforced polymer (CFRP) is widely employed for strengthening steel structures. The CFRP-steel bond behaviour is typically conducted using the single-lap joint (SLJ) and double-lap joint (DLJ) shear tests. This study utilizes advanced distributed optical fibre sensors (DOFS) to measure strains in CFRP-steel SLJs and DLJs, with a specific focus on examining the bending effect. An experimental investigation was conducted to verify the appropriate adhesive and fibre coating materials, achieving synergistic deformation between optical fibre sensors and adherends. The strain results reveal that PI-coated fibres bonded with epoxy resin enhance deformation compatibility. The CFRP strain distributions within the joints are accurately measured by DOFS, enabling the calculation of bending strain to assess joint bending effects. The observed strain aligns well with the finite element (FE) predictions. A more significant bending effect is observed in SLJs compared to DLJs, predominantly concentrated at the loaded end. It can be inferred that the SLJs are subjected to mixed-mode I/II loading in shear tests, and the DLJs appears to be mainly influenced by mode II loading. Additionally, the verified FE model demonstrates that the shear strain across the thickness of the adhesive layer exhibits significant variation at the bond ends.