Application of machine learning in predicting the thermal conductivity of single-filler polymer composites

Polymer composites with superior thermal conductivity and low electrical conductivity are pivotal in the cooling of electronic devices. Despite their prevalence, the accurate prediction of the thermal conductivity of these composites remains a challenge. The emergence of machine learning (ML) provides a groundbreaking approach to solving this issue. In this study, we constructed a comprehensive dataset collected from previous experimental papers and successfully predicted the thermal conductivity of single -filler polymer composites using four ML regression algorithms: random forest regression (RFR), gradient boosting decision tree (GBDT), extreme gradient boosting (XGBoost), and Gaussian process regression (GPR). By employing feature engineering to select pertinent features from the original datasets, the accuracy of the four models on the test set was improved, among which GBDT exhibited the highest accuracy with the Pearson correlation coefficient value of 0.981. Factors such as filler volume fraction and matrix thermal conductivity significantly influence the thermal conductivity of composite materials, while the thermal conductivity of the fillers has a relatively minor impact. Additionally, we identified the topological polar surface area (TPSA) as a crucial descriptor for surface modifications, quantifying diverse surface-modifying agents. Due to the incorporation of more descriptors, ML models exhibit higher precision and broader applicability compared to empirical formulas. Our study provides an effective tool for predicting the thermal conductivity of polymer composites with single fillers and underscores the potential of machine learning in accelerating materials design.