Dual heterogeneous structure enabled ultrahigh strength and ductility across a broad temperature range in CrCoNi-based medium-entropy alloy

Developing alloys with exceptional strength-ductility combinations across a broad temperature range is crucial for advanced structural applications. The emerging face-centered cubic medium-entropy alloys (MEAs) demonstrate outstanding mechanical properties at both ambient and cryogenic temperatures. They are anticipated to extend their applicability to elevated temperatures, owing to their inherent advantages in leveraging multiple strengthening and deformation mechanisms. Here, a dual heterostructure, comprising of heterogeneous grain structure with heterogeneous distribution of the micro-scale Nb-rich Laves phases, is introduced in a CrCoNi-based MEA through thermo-mechanical processing. Additionally, a high-density nano-coherent gamma ' phase is introduced within the grains through isothermal aging treatments. The superior thermal stability of the heterogeneously distributed precipitates enables the dual heterostructure to persist at temperatures up to 1073 K, allowing the MEA to maintain excellent mechanical properties across a wide temperature range. The yield strength of the dual-heterogeneous-structured MEA reaches up to 1.2 GPa, 1.1 GPa, 0.8 GPa, and 0.6 GPa, coupled with total elongation values of 28.6 %, 28.4 %, 12.6 %, and 6.1 % at 93 K, 298 K, 873 K, and 1073 K, respectively. The high yield strength primarily stems from precipitation strengthening and hetero-deformation-induced strengthening. The high flow stress and low stacking fault energy of the dual-heterogeneous-structured MEA promote the formation of high-density stacking faults and nanotwins during deformation from 93 K to 1073 K, and their density increase with decreasing deformation temperature. This greatly contributes to the enhanced strainhardening capability and ductility across a wide temperature range. This study offers a practical solution for designing dual-heterogeneous-structured MEAs with both high yield strength and large ductility across a wide temperature range. (c) 2024 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.