Numerical simulation of the effect of projectile shape and size on the high-velocity impact of carbon fiber reinforced composite laminates

To investigate the impact response and damage mechanism of CFRP composite materials for high-speed trains under high-speed impact from foreign objects of different shapes and sizes, high-speed impact experiments and simulations were conducted on CFRP composite laminate at a velocity of 163 m/s. A finite element simulation model was established in Abaqus/Explicit. This model adopts the 3D-Hashin failure criterion considering strain rate effects to simulate the failure of fibers and matrix. Bonded elements with zero thickness were inserted along the fiber direction in the laminate to replicate the damage phenomena of fiber bundle debonding and pull-out. The effectiveness of the finite element model was validated by high-speed photography of the impact process and ultrasonic C-scan damage images recorded during the experiments. Based on this simulation model, the influence of projectiles of different shapes and sizes on the impact response of CFRP composite materials was studied. Projectiles of different shapes exhibit their own characteristics in terms of the time of peak force occurrence, manifestation, and characteristics of laminar damage. The peak force of the cylindrical projectile is 245.01% greater than that of the spherical one, while the conical projectile is 52.26% smaller than the spherical one. When the projectile size increases from 10 mm to 20 mm, the peak force of the spherical projectile, conical projectile, and cylindrical projectile increases by 79.67%, 120.12%, and 283.13% respectively. The total area of delamination in laminated plates is positively correlated with the size of the impacting body.