Process for desulfurization and demineralization of low rank coal using oxidation assisted froth floatation technique

This study reports the desulfurization and deashing of Hangu coal by air oxidation assisted froth floatation technique applying performic acid (H2O2+HCOOH) as co-oxidant and Fe ions as catalysts in aqueous solution. This process led to the removal of up to 78.08% of total sulfur (TS) and 50.3% of ash at 60 degrees C, 30 min, a 2:2 ratio of H2O2+HCOOH (v/v), and 0.10% of Fe ions concentration. The sulfur and ash removal followed Fenton mechanism, wherein hydrogen peroxide (H2O2) dissociated into hydroxyl ions (OH-) and hydroxyl radicals (OH.), facilitated by the dissociation of ferrous ions (Fe2+). The reaction of HCOOH with OH. resulted in the formation of performic acid or peroxyl radical, selectively oxidizing sulfur compounds to sulfone and sulfoxide. In the subsequent phase, coal froth floatation was employed with the addition of surfactant i.e. Triton X-100 (TX100) and collector i.e. diesel oil (DO), resulting in the removal of up to 49.83% of TS and 43.79% of ash. This was achieved under optimized conditions, specifically with a concentration of 400 ppm solution of TX-100 in the solution and a volume of 0.2 mL for DO. The emulsion of TX-100 and DO for the floatation of coal is a suitable option because TX-100 established polar interactions and hydrogen bonding with the oxidized functionalities of coal, whereas the hydrocarbons of diesel oil get attached to the unoxidized coal matrix through hydrophobic interaction. Onwards, simultaneous oxidation assisted by froth floatation in a two-step batch process at preoptimized parameters resulted in TS and ash removal of 88.8% and 82.6%, and 62.2% and 39.3% in the froth and tailings, respectively. SEM, FTIR and XRD analyses revealed structural and morphological changes, modifications in chemical functionalities and mineralogical changes in the coal sample. The process can be scaled up for the up-gradation of low grade coal for industrial and power generation purposes.