Investigating the effect of the perturbation on emulsion polymerization of polystyrene nanospheres

Polystyrene nanospheres (PS spheres) were prepared by soap-less emulsion polymerization. The polymerization reaction with the monomer styrene was initiated using potassium persulfate under nitrogen injection. By adjusting the amount of precursor and the mixing speed of the stirrer during the polymerization process, PS particles of the expected appropriate size can be obtained. This work focuses on the effect of precursor concentration, reaction conditions and stirrer speed on particle size. Samples (C1-C6) were systematically prepared with varying amounts of K2S2O8 and C8H8. The particle sizes ranged from 69.9nm to 364.44nm. The calculated K2S2O8 to C8H8 ratio remained approximately constant across the samples. This supports the observed trend where increasing monomer concentration leads to larger particle sizes, indicative of bonded spheres. In addition, a correlation between stirring speed and PS bead size is found, with higher speeds resulting in smaller particles. Transmittance analysis of the filtered and sieved process samples showed that better polymerization conditions could be selected for PS beads up to 220nm at a stirring speed of 900rpm.