Optimum Design of Coaxial Hydraulic Sealing Systems Made from Polytetrafluoroethylene and Its Compounds

Fluidic actuation systems are optimizable as to energy consumption by reducing the friction in the hydraulic cylinders. Polymeric materials with special antifriction properties and good resistance to hydraulic fluids can be deployed to enhance the performance of hydraulic cylinders. Small friction forces can also be ensured by facilitating the hydrodynamic separation of the elements of the friction tribosystem, namely the seal and sealed-off surface, respectively. The study presented in this paper analyzed the hydrodynamic separation phenomenon in hydraulic cylinders with coaxial sealing systems of the pistons. The process underlying the forming of the fluid film between the seal and its contact surface was considered and the formula for calculating film thickness was deduced. This paper presents graphs that describe the variation of the fluid film thickness versus the dimensional and material characteristics of the sealing systems. The study yielded recommendations as to the most adequate polymeric material to be used and the optimum dimensional characteristics of the seal.